Recently, a well-established fresh produce company based in Queensland reached out to us with a specific challenge: sourcing a reliable solution for washing vegetables on their high-speed conveyor system. Over time, their existing nozzle solution had deteriorated, resulting in uneven spray patterns, reduced cleaning effectiveness, and increased downtime for maintenance and replacement. Understanding the critical nature of this application—where thorough removal of soil, debris, and detritus directly impacts product quality and food safety—our sales team recommended an upgrade to BETE’s SPN flat fan nozzles.
The Challenge: Worn-Out Nozzles Affecting Throughput
In this specific case the vegetable was Ginger, with its knobbly exterior and tendency to trap soil in crevices, demanding a robust cleaning solution. The Queensland producer had been using generic flat fan nozzles that, while serviceable when new, began to suffer from wear after months of high-pressure use. The consequences were twofold:
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Inconsistent Spray Coverage
As orifice wear enlarged and distorted the spray pattern, certain sections of the conveyor received insufficient rinse, leaving patches of residual dirt on the ginger roots. -
Frequent Maintenance and Downtime
The need to regularly adjust nozzle positions, clean clogged orifices, and replace worn components disrupted production schedules and increased operational costs.
Recognising that even minor spray irregularities could compromise food safety standards and consumer satisfaction, the customer sought a durable, high-performance alternative.
Our Recommendation: SPN Nozzle
After evaluating the process parameters—conveyor speed, line width, water pressure, and desired spray angle—our sales engineers recommended the BETE SPN flat fan nozzle.
Key reasons for this choice included:
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Hard-Driving Fan Spray
The SPN nozzle’s design produces a high-impact, uniform spray that effectively dislodges stubborn dirt particles from the ginger’s irregular surface. -
Optimised Spray Angle
With spray angles available from 0° to 65°, we selected an angle that ensured full coverage across the conveyor width, guaranteeing each ginger root passed under the nozzle received a consistent rinse. -
High-Quality Materials
Manufactured from stainless steel or hardened alloys, the SPN nozzle resists abrasive wear and corrosion, extending service life even under continuous operation.
Implementation and Results
Within days of placing their order, the Queensland company received their new BETE SPN nozzles and installed them on their veggie-washing line. Initial observations included:
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Immediate Improvement in Cleanliness
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Reduced Water Consumption
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Minimal Downtime
Why Choose BETE Flat Fan Nozzles?
BETE Engineering is renowned globally for precision-engineered spray nozzles that meet the most demanding industrial applications. When you choose BETE nozzles, you benefit from:
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Industry-Leading Expertise
Decades of research and development ensure each nozzle is optimised for flow dynamics, spray pattern consistency, and durability. -
Customisation and Support
Whether you require unique spray angles, specialised materials, or rapid prototyping, we work closely with you to develop the ideal solution. -
Compliance and Traceability
BETE nozzles comply with food-grade standards and are fully traceable, supporting stringent quality and safety protocols.
More Vegetable Washing Spray Nozzles
BETE Engineering is renowned globally for precision-engineered spray nozzles that meet the most demanding industrial applications. When you choose BETE nozzles, you benefit from:
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MP Nozzles Decades of research and development ensure each nozzle is optimised for flow dynamics, spray pattern consistency, and durability. |
WL Nozzles Whether you require unique spray angles, specialised materials, or rapid prototyping, we work with you to develop the ideal solution. |
Clamps & Swivel Joints for Robust Mounting Solutions
Uni-Spray clamping solutions and Rotational Swivel Fittings (RSF) streamline nozzle management by allowing operators to quickly attach or detach nozzles with minimal effort. This system enables precise, tool-free adjustment of nozzle orientation during operation, facilitating rapid shifts in spray direction to match process demands. As a result, staff can efficiently reposition, replace, or clean nozzles as needed, significantly reducing downtime while ensuring optimal spray performance and easier compliance with hygiene and maintenance standards.
Conclusion and Next Steps
The successful implementation of BETE SPN flat fan nozzles for vegetable washing highlights the importance of selecting the right spray technology for fresh produce applications. Not only did our Queensland customer achieve superior cleaning performance and reduced operational costs, but they also gained the peace of mind that comes with a robust, long-lasting solution.
If your facility is experiencing similar challenges—whether you’re washing fruits, vegetables, or other produce—our sales and engineering teams are ready to help. Contact us today to discuss your specific requirements, request a spray system evaluation, or arrange a trial of BETE flat fan nozzles. Elevate your cleaning processes, improve product quality, and reduce downtime with the proven performance of BETE nozzles.
